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Die Casting

Gravity Die Casting (GDC)

Gravity die casting into permanent steel moulds for strong, medium-volume aluminium components with economical tooling.

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Overview

Gravity Die Casting (GDC)

In gravity die casting, molten metal is poured into reusable metal moulds and fills under gravity alone. It delivers good mechanical strength and a fine grain structure, and suits medium volumes and thicker-walled parts.

Sand cores can be used for internal passages, making GDC a flexible route for housings and mechanical components that need strength without high-pressure tooling costs.

CapabilityDie Casting
DeliveryBuild-to-print, in-house managed
QualityIATF 16949 & ISO 9001
Typical materials
Aluminium LM6Aluminium LM25 / A356Copper alloys (on request)
Gravity Die Casting (GDC) at Marcus Hi-Tech Engineering
What we offer

GDC capabilities

Strong castings with fine grain structure
Reusable metal moulds for repeatable quality
Suitable for heat treatment
Sand cores for internal passages and cavities
Economical tooling for medium volumes
Good for thicker-walled components
Typical applications

Components produced with GDC

Cylinder heads and manifolds
Mechanical housings
Brackets and mounts
Pump and valve components
Automotive castings
General engineering parts
Related processes

Explore Die Casting

Part of our Die Casting capability. Explore the related processes we offer under one accountable partner.

HPDCLPDCGDCTooling
Inside the plant

From molten metal to a finished casting

Every photograph below was taken at the Marcus facility in Coimbatore.

Molten aluminium poured from the holding furnace
Molten aluminium poured from the holding furnace
The die opens on a completed shot, the casting still glowing
The die opens on a completed shot, the casting still glowing
Castings loaded onto the rack for shot blasting
Castings loaded onto the rack for shot blasting
Part of the die cast range: housings, covers, impellers and valve bodies
Part of the die cast range: housings, covers, impellers and valve bodies
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