Overview
High-Pressure Die Casting (HPDC)
In high-pressure die casting, molten metal is injected into hardened steel dies at high pressure and solidifies rapidly, producing near-net-shape parts with thin walls and intricate detail. It is the most productive casting route for medium-to-high volume aluminium and zinc components.
Marcus runs HPDC in-house with integrated tool design, casting, and machining, so customers get one accountable partner from die development through finished, inspected parts.
CapabilityDie Casting
DeliveryBuild-to-print, in-house managed
QualityIATF 16949 & ISO 9001
Typical materials
Aluminium ADC12 / A380Aluminium ADC10Zinc Zamak 3 / 5
HPDC capabilities
✓Thin wall sections and complex geometry in a single shot
✓Net-shape casting with minimal secondary machining
✓High productivity and short cycle times for volume programs
✓Excellent as-cast surface finish and dimensional repeatability
✓Integrated ribs, bosses and mounting features
✓In-house tooling, casting and CNC under one roof
Components produced with HPDC
✓Automotive and EV housings
✓Motor and gearbox covers
✓Pump and valve housings
✓Electronic and electrical enclosures
✓Heat sinks
✓Brackets and structural covers
Explore Die Casting
Part of our Die Casting capability. Explore the related processes we offer under one accountable partner.
Inside the plant
From molten metal to a finished casting
Every photograph below was taken at the Marcus facility in Coimbatore.
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