Our capabilities

Marcus Expertise and Fields of Operation

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Capabilities

45+ Years

Manufacturing since 1980

40T – 4200T

Die casting machine range

9 Capabilities

Tooling to final assembly

4–6 Weeks

Typical tooling lead time

48 Hours

RFQ response with DFM review

Multi-Process Manufacturing for Custom Engineered Components

Die Casting

High-pressure, low-pressure, and gravity die casting support for aluminium and zinc components.

HPDC LPDC GDC Tooling

CNC Machining

Precision machining support for aluminium, steel, stainless steel, copper, titanium, and other engineering materials.

Turning VMC Turn-mill 3/4/5 axis

Forged and machined components at Marcus

Forging

Partner-managed hot and cold forging for components that have to carry load, with grain flow aligned to the part.

Hot forging Cold forging

Casting

Sand and investment casting in grey iron, SG iron, ductile iron and steel, for large or complex parts at low-to-medium volume.

Sand casting Investment casting

Progressive stamping die and formed components

Sheet Metal & Stamping

Sheet metal fabrication and stamping support for precision parts, brackets, enclosures, and formed components.

Progressive dies Deep draw Fabrication

Injection moulded plastic components — wheel arch liner, enclosure, housings and brackets

Plastics & Rubber

Plastic injection moulding and rubber component support through qualified manufacturing partners.

Injection moulding Rubber Sub-assemblies

Inspection and assembly bench at the Marcus plant

Finishing, Assembly & Testing

Secondary operations, finishing, assembly, and testing support to deliver production-ready components and assemblies.

Powder coating Painting Leak testing Assembly

Manufacturing strength with supply chain flexibility

In-House Capability Where It Matters. Partner Network Where Scale Is Needed.

Customers can source a wider range of components and assemblies through one accountable manufacturing partner.

In-House Manufacturing Strength

From tooling to final assembly — critical manufacturing processes under one roof.

✓Tool design and development

✓Tool room

✓Zinc and aluminium die casting

✓Fixture design and manufacturing

✓CNC machining

✓Powder coating and painting

✓Assembly and inspection

Qualified Partner Network

Extended capabilities are managed through qualified partners across India and Vietnam under Marcus coordination.

✓Forgings

✓Sand castings

✓Sheet metal fabrication

✓Plastic injection moulding

✓Extrusions

✓Investment castings

✓Stampings

✓Turned components

✓Rubber components

How we work

From Enquiry to Delivery, Managed by One Team

Enquiry & DFM

Drawings, specifications, and volumes reviewed by the manufacturing team. DFM feedback returned within 48 hours.

Tooling & Trials

Tool design, simulation, and manufacture in our own tool room, followed by T0/T1 trials and First Article Inspection.

Production & Finishing

Casting, machining, and surface treatment run under documented control plans with inline inspection.

Assembly & Delivery

Sub-assembly, functional testing, packaging, and scheduled delivery to your line.

Service details

Every Capability, One Page Away

Detailed pages for each in-house and partnered capability, with equipment, materials, quality systems, and frequently asked questions.

High Pressure Die Casting

Precision aluminium and zinc die casting with high strength, dimensional accuracy, and a consistent finish — backed by 45+ years of casting experience.

Tool Room

In-house tool design, development, and maintenance — complete control over die design, manufacture, and life-cycle support.

Secondary Operations

Complete finishing solutions — machining, trimming, drilling, tapping, surface treatment, and assembly — delivering ready-to-use components.

Assembly Capabilities

Integrated assembly services for ready-to-use, quality-assured components and modules.

Partnered Facilities – Manufacturing

Extended manufacturing support through trusted and certified partner units — coordinated entirely by the Marcus team.

Partnered Facilities – Surface Treatment

Advanced surface finishing solutions including coating, anodising, and plating — protective and decorative finishes to OEM specification.

Certifications & QMS

Internationally certified quality systems ensuring reliability, traceability, and compliance for global manufacturing programmes.

NPD Process

Structured new product development from concept to production readiness — bridging design and mass production.

QA & QC Process

Strict quality control procedures to ensure defect-free output at every stage of manufacture.

What we stand for

The Commitments Behind Every Programme

Professional Ethics

Integrity is one of the Marcus core values — we act beyond reproach in all matters and do what is ethical.

Health & Safety

Safe working practice is designed into every cell, from molten metal handling to assembly, with trained operators and documented procedures.

Experience & Quality

45+ years of die casting and precision manufacturing, certified to IATF 16949:2016 and ISO 9001:2015 and audited by global OEM customers.

Environmental Protection

Powder coating over solvent-based finishing where possible, scrap recovery and re-melt, and RoHS/REACH-compliant treatment through qualified partners.