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Die Casting

Low-Pressure Die Casting (LPDC)

Low-pressure die casting for dense, structurally sound aluminium parts where mechanical properties and integrity matter most.

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Overview

Low-Pressure Die Casting (LPDC)

Low-pressure die casting fills the die from below under gentle, controlled pressure, giving smooth metal flow, low porosity and high density. The result is castings with superior mechanical properties, well suited to heat treatment and structural loads.

Marcus uses LPDC for larger and safety-critical aluminium components that demand consistent integrity across every part.

CapabilityDie Casting
DeliveryBuild-to-print, in-house managed
QualityIATF 16949 & ISO 9001
Typical materials
Aluminium A356Aluminium A357
Low-Pressure Die Casting (LPDC) at Marcus Hi-Tech Engineering
What we offer

LPDC Capabilities

High density and low porosity castings
Excellent mechanical properties for structural parts
Suitable for T6 and other heat treatments
Controlled, turbulence-free die fill
Good for thicker sections and larger parts
Repeatable quality for critical applications
Typical applications

Components Produced with LPDC

Wheels and structural chassis parts
Suspension components
Pump and valve bodies
Larger structural housings
Load-bearing brackets
Safety-critical aluminium parts
Related processes

Explore Die Casting

Part of our Die Casting capability. Explore the related processes we offer under one accountable partner.

HPDCLPDCGDCTooling
Capacity & specifications

Low-Pressure Die Casting (LPDC) Capacity

Machine tonnage, material grades and lead times as quoted in the Marcus capability profile.

Machine tonnage
60 T to 4200 T
Cold chamber
Up to 120 T
Hot chamber
Processes
High-pressure die casting (HPDC)
Low-pressure die casting (LPDC)
Gravity die casting (GDC)
Lead times
  1. 4–6 weeks
    Tooling
  2. 1 week
    FAIR samples
  3. 4–6 weeks
    Production
Materials
Material family
Grades
Aluminium
ADC10ADC12AlSi10MnMgA380A384A356AC4B
Aluminium LM series
LM2LM6LM9LM13LM24LM25
Zinc
Zamak 2Zamak 3Zamak 5Zamak 7
Magnesium
Lead
Secondary operations
CNC machiningPowder coatingWet paintingAnodisingPlatingHeat treatmentBead / shot blasting
IATF 16949:2016 & ISO 9001:2015Certified quality system, with APQP, PPAP, FMEA and SPC documentation on every programme.