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NPD Process

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At Marcus Hi-Tech Engineering, successful precision manufacturing begins with a robust New Product Development process. Our NPD framework bridges the gap between product design and mass production, ensuring every component is optimised for performance, manufacturability, and cost-efficiency.

With over 45 years of experience, Marcus partners with OEMs and Tier-1 suppliers to accelerate product launches while maintaining zero-compromise quality.

Design for Manufacturability (DFM)

✓Early-stage collaboration with customers to optimise designs for production
✓Simulation-driven analysis to prevent defects before tooling
✓Material selection support for durability, weight optimisation, and cost savings

Prototyping & Validation

✓Rapid prototyping using CNC machining, 3D printing, and vacuum casting
✓T0 and T1 trial runs to validate design and tool performance
✓Functional testing and validation to ensure prototypes meet specifications

Tooling & Fixture Development

✓In-house tool room for die/mould manufacturing and fixture design
✓Lean tooling lead times — 4–6 weeks for tooling, one week for FAIR
✓Fast turnaround enables quicker project launches

APQP & PPAP

✓APQP: systematic planning aligning projects with customer requirements — feasibility analysis, risk assessment, design validation, and process capability
✓PPAP: comprehensive documentation and reporting prior to mass production, ensuring full compliance with automotive and aerospace OEM standards
Why it matters

Why This Matters for Your Programme

What this capability changes for the engineers and buyers running the programme.

Reduced Lead Times

Tooling in 4–6 weeks, FAIR within a week.

Lower Costs

Design issues removed before tooling is cut.

Zero-Defect Launches

Validated trials before production release.

Collaborative Engineering

One engineering conversation, not a supplier chain.

Working process

Concept to Production in Three Controlled Stages

Each stage closes with a documented review before the programme moves on.

01

Concept

Drawing review, DFM feedback, material and process selection, feasibility and costing.

02

Prototype

Rapid prototypes, tooling design, T0/T1 trials, FAIR, and dimensional validation.

03

Production

APQP sign-off, PPAP submission, capacity ramp-up, and ongoing process control.

Questions

Frequently Asked Questions

Anything not covered here? Send the drawing — our engineering team responds to every RFQ within 48 hours.

How long does a typical NPD programme take?

Tooling lead times are typically 4–6 weeks, with First Article Inspection Reports within a week of tool trials. Overall timing depends on part complexity, material, and the approval cycle on the customer side.

What do you need to start an NPD enquiry?

2D drawings or 3D models (STEP/IGES), material specification, annual volume, surface finish and quality requirements, and any applicable customer-specific standards.

Do you provide DFM feedback before quoting?

Yes. Every enquiry receives an engineering review, and DFM observations are shared as part of the feasibility discussion within our 48-hour RFQ response.

Looking for a different process? See every Marcus capability or talk to the engineering team.